Canon Staple-Booklet Finisher-V1, Staple-Booklet Finisher-V2 Service Manual and Parts Catalog


Accurate and concise text, combined with detailed illustrations and diagrams, guide you through procedure of repair, remediate, maintenance and periodic servicing your copier, printer, scanner, staple finisher or booklet finisher.
Present service manual and parts catalog Canon Staple-Booklet Finisher-V1, Staple-Booklet Finisher-V2 contain informations necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

Content for Service Manual Canon Staple Finisher-V1 Booklet Finisher-V1:
SAFETY PRECAUTIONS
Notes Before Servicing
Points to Note at Cleaning
Notes On Assembly/Disassembly
Notes On Assembly/Disassembly
Points to Note when Tightening a Screw

1) PRODUCT OVERVIEW
Features
Features
Specifications
Finisher Unit
Staple Unit
Staple-Free Binding Unit
Saddle Stitcher Unit (Booklet Finisher)
Others
Names of Parts
External View (Front)
External View (Rear)
External View (Internal)
Cross Section
Optional Configuration

2) TECHNICAL EXPLANATION
Basic Configuration
Functional Configuration
Overview of Electrical Circuitry
Controls
Controls
Basic Operation
Outline
Feeding Unit
Outline
Basic Operation
Feed switch operation
Shift Operation
Buffer Operation
Stack/Escape Tray Unit
Outline
Stack Tray Up and Down Movement
Stack Tray Delivery Paper Surface Detection, Paper Full
Escape Tray Paper Full Detection
Processing Tray Unit
Outline
Stacking Operation
Alignment/Shifting Operation
Staple Operation
Staple-free Binding Operation
Stack Delivery Operation
Saddle Stitcher Unit
Outline
Configuration
Basic Operation
Stacking Operation
Paper Stack Feed Operation
Stitch Operation
Paper Folding/Delivery Operation
Controller Unit
Outline
Finisher Controller PCB
Saddle stitcher controller PCB
Jam Detection
Outline
Jams
Power Supply
Power Supply Route
Protection Function
Service Tasks
Upgrading

3) PERIODICAL SERVICE
List of Work for Scheduled Servicing
Periodically Replaced Parts
Consumable Parts

4. DISASSEMBLY/ASSEMBLY
List of Parts
External / Internal Covers
Main Units
Consumable Parts Requiring Periodic Replacement and Cleaning Points
List of Clutches
List of Motors
List of Sensors
List of Switches/ Fan
List of PCBs
Other Parts
External/Internal Covers
Removing the Rear Cover
Removing the Upper Cover
Removing the Front Cover
Removing the Lower Front Cover
Removing the Front Inner Cover
Main Units
Removing the Escape Tray (Upper/Lower)
Removing the Stack Tray
Removing the Grate-Shaped Lower Guide
Removing the Swing Unit
Removing the Processing Tray
Removing the Staple Drive Unit
Removing the Saddle Delivery Tray
Removing the Saddle Unit
Removing the Pushing Unit
Parts Replacement and Cleaning Procedure
Removing the Static Eliminator (Upper/Lower Escape Delivery Unit)
Removing the Stapler Unit
Removing the Saddle Stitcher Unit
Removing the Staple-Free Binding Unit
Removing the Static Eliminator (Stack tray Unit)
Removing the Static Eliminator (Saddle Delivery Unit)
Removing the Paddle Unit
Removing the Lower Stack Delivery Roller Clutch (CL102)
Removing the Escape Feed Clutch (CL101)
Removing the Stack Tray Torque Limiter
PCB
Removing the Finisher Controller PCB (PCB101)
Removing the Saddle Stitcher Controller PCB (PCB201)
Clutch/ Solenoid
Removing the Paddle Clutch (CL103)
Motors
Removing the Front Alignment Motor (M107)
Removing the Rear Alignment Motor (M108)
Removing the Tray Auxiliary Guide Motor (M109)
Removing the Paper End Assist Motor (M113)
Removing the Stapler Shift Motor (M114)
Removing the Staple-Free Binding Motor (M116)
Removing the Saddle Paper Pushing Plate/Folding Motor (M204)
Removing the Saddle Delivery Motor (M207)
Switches
Removing the Front Cover Switch (SW101)
Removing the Swing Guide Safety Switch (SW102)
Removing the Manual Staple Switch (SW103)
Other Parts
Pulling Out the Saddle Unit (Service Position)
Removing the Grate-shaped Guide (Upper/Middle)

5) ADJUSTMENT
Basic Adjustments
Adjustment, Operation and Inspection, and Functional Setting Items in Service Mode
Releasing the Saddle Delivery Tray Stacking Limit
Adjustments When Replacing Parts
Phase Alignment When Installing the Stack Tray Drive Belt
Alignment Plate Right-Angle Adjustment
Phase Alignment When Installing the Swing Unit
Adjusting the Stapler Unit Installation Position
Phase Alignment When Installing the Paper Folding Roller
Adjusting the Stitcher Unit Installation Position
Adjusting the Saddle Paper End Stopper Installation Angle
Handling Finisher Controller PCB Replacements

6) INSTALLATION
How to Utilize This Installation Procedure
Illustrations Used in This Procedure
Symbols in the Illustration
Checking Before Installation
Checking the Installation Space
Checking the Unpacking Space
Points to Note on Installation
Order of Installation of Options
Check Items When Turning OFF the Main Power
Unpacking
Unpacking Procedure
Unpacking and Checking the Contents
Installation Procedure
Preparing This Equipment for Installation
Connecting to Host Machine
Connecting to the Document Insertion Unit or the Document Insertion/Folding Unit
Affixing the Labels
Affixing the Jam Label / Saddle Caution Language Label (Booklet Finisher only)
Affixing the Tray Setting Labels
Making Adjustments
Adjusting the Height and Tilt
Checking the Difference in Height and the Tilt
Adjusting the Height and Tilt
Making Checks After Completion of Adjustments
Operation Check
Machine Relocation Work

APPENDICES
Service Tools
Solvents and Oils
Special Tools
General Circuit Diagram
General Circuit Diagram 1/2
General Circuit Diagram 2/2

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Content for Service Manual Canon Staple Finisher-V2 Booklet Finisher-V2:
SAFETY PRECAUTIONS
Notes Before Servicing
Points to Note at Cleaning
Notes On Assembly/Disassembly
Notes On Assembly/Disassembly
Points to Note when Tightening a Screw

1) PRODUCT OVERVIEW
Features
Features
Specifications
Finisher Unit
Staple Unit
Staple-Free Binding Unit
Saddle Stitcher Unit (Booklet Finisher)
Others
Names of Parts
External View (Front)
External View (Rear)
External View (Internal)
Cross Section
Optional Configuration

2) TECHNICAL EXPLANATION
Basic Configuration
Functional Configuration
Overview of Electrical Circuitry
Controls
Controls
Basic Operation
Outline
Feeding Unit
Outline
Basic Operation
Feed switch operation
Shift Operation
Buffer Operation
Stack/Escape Tray Unit
Outline
Stack Tray Up and Down Movement
Stack Tray Delivery Paper Surface Detection, Paper Full
Escape Tray Paper Full Detection
Processing Tray Unit
Outline
Stacking Operation
Alignment/Shifting Operation
Staple Operation
Staple-free Binding Operation
Stack Delivery Operation
Saddle Stitcher Unit
Outline
Configuration
Basic Operation
Stacking Operation
Paper Stack Feed Operation
Stitch Operation
Paper Folding/Delivery Operation
Controller Unit
Outline
Finisher Controller PCB
Saddle stitcher controller PCB
Jam Detection
Outline
Jams
Power Supply
Power Supply Route
Protection Function
Service Tasks
Upgrading

3) PERIODICAL SERVICE
List of Work for Scheduled Servicing
Periodically Replaced Parts
Consumable Parts

4. DISASSEMBLY/ASSEMBLY
List of Parts
External / Internal Covers
Main Units
Consumable Parts Requiring Periodic Replacement and Cleaning Points
List of Clutches
List of Motors
List of Sensors
List of Switches/ Fan
List of PCBs
Other Parts
External/Internal Covers
Removing the Rear Cover
Removing the Upper Cover
Removing the Front Cover
Removing the Lower Front Cover
Removing the Front Inner Cover
Main Units
Removing the Escape Tray (Upper/Lower)
Removing the Stack Tray
Removing the Grate-Shaped Lower Guide
Removing the Swing Unit
Removing the Processing Tray
Removing the Staple Drive Unit
Removing the Saddle Delivery Tray
Removing the Saddle Unit
Removing the Pushing Unit
Parts Replacement and Cleaning Procedure
Removing the Static Eliminator (Upper/Lower Escape Delivery Unit)
Removing the Stapler Unit
Removing the Saddle Stitcher Unit
Removing the Staple-Free Binding Unit
Removing the Static Eliminator (Stack tray Unit)
Removing the Static Eliminator (Saddle Delivery Unit)
Removing the Paddle Unit
Removing the Lower Stack Delivery Roller Clutch (CL102)
Removing the Escape Feed Clutch (CL101)
Removing the Stack Tray Torque Limiter
PCB
Removing the Finisher Controller PCB (PCB101)
Removing the Saddle Stitcher Controller PCB (PCB201)
Clutch/ Solenoid
Removing the Paddle Clutch (CL103)
Motors
Removing the Front Alignment Motor (M107)
Removing the Rear Alignment Motor (M108)
Removing the Tray Auxiliary Guide Motor (M109)
Removing the Paper End Assist Motor (M113)
Removing the Stapler Shift Motor (M114)
Removing the Staple-Free Binding Motor (M116)
Removing the Saddle Paper Pushing Plate/Folding Motor (M204)
Removing the Saddle Delivery Motor (M207)
Switches
Removing the Front Cover Switch (SW101)
Removing the Swing Guide Safety Switch (SW102)
Removing the Manual Staple Switch (SW103)
Other Parts
Pulling Out the Saddle Unit (Service Position)
Removing the Grate-shaped Guide (Upper/Middle)
Removing the Upper Escape Delivery Roller
Removing the Lower Escape Delivery Roller
Removing the Return Roller
Removing the Swing Roller
Removing the Folding Roller
Removing the pushing plate

5) ADJUSTMENT
Overview
Adjustment, Operation and Inspection, and Functional Setting Items in Service Mode
Basic Adjustment Items
Adjustments When Replacing Parts Items
Basic Adjustments
Releasing the Saddle Delivery Tray Stacking Limit
Alignment Plate Right-Angle Adjustment
Adjusting the Saddle Paper End Stopper Installation Angle
Adjustments When Replacing Parts
Phase Alignment When Installing the Stack Tray Drive Belt
Phase Alignment When Installing the Swing Unit
Phase adjustment of paddle unit
Adjusting the Stapler Unit Installation Position
Phase Alignment When Installing the Paper Folding Roller
Adjusting the Stitcher Unit Installation Position
Handling Finisher Controller PCB Replacements

6) INSTALLATION
How to Utilize This Installation Procedure
Illustrations Used in This Procedure
Symbols in the Illustration
Product Name
Checking Before Installation
Checking the Installation Space
Checking the Unpacking Space
Check Items When Turning OFF the Main Power
Points to Note on Installation
Order of Installation of Options
Unpacking
Unpacking Procedure
Unpacking and Checking the Contents
Connecting to the Host Machine of the imageRUNNER ADVANCE 6500/8500 Series
Connecting to the Host Machine of the imageRUNNER ADVANCE C7500 Series
Connecting to the Document Insertion Unit or the Document Insertion/Folding Unit
Installation Procedure
Preparing This Equipment for Installation
Connecting to the Upstream Connection Machine
Affixing the Labels
Affixing the Jam Label / Saddle Caution Language Label (Booklet Finisher only)
Affixing the Tray Setting Labels
Making Adjustments
Making Check and Adjustment of the Height
Making Check and Adjustment of the Tilt
Making Checks After Completion of Adjustments
Making Checks after Completion of Installation
Disposal Parts
Operation Check

APPENDICES
Service Tools
Solvents and Oils
Special Tools
General Circuit Diagram
General Circuit Diagram 1/2
General Circuit Diagram 2/2

—————————

Content for Parts Catalog Canon Staple Finisher-V1/V2 and Booklet Finisher-V1/V2:

A1A ASSEMBLY LOCATION DIAGRAM (STAPLE FINISHER)
A1B ASSEMBLY LOCATION DIAGRAM (BOOKLET FINISHER)
L01A ACCESSORIES (STAPLE FINISHER-V1)
L01B ACCESSORIES (BOOKLET FINISHER-V1)
L01C ACCESSORIES (STAPLE FINISHER-V2)
L01D ACCESSORIES (BOOKLET FINISHER-V2)
L10A EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER)
L10B EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER)
L11A INTERNAL COMPONENTS 1 (STAPLE FINISHER)
L11B INTERNAL COMPONENTS 1 (BOOKLET FINISHER)
L12A INTERNAL COMPONENTS 2 (STAPLE FINISHER)
L12B INTERNAL COMPONENTS 2 (BOOKLET FINISHER)
L13 INTERNAL COMPONENTS 3
L14A INTERNAL COMPONENTS 4 (STAPLE FINISHER)
L14B INTERNAL COMPONENTS 4 (BOOKLET FINISHER)
L15 INNER COVER ASSEMBLY
L16A PAPER DELIVERY TRAY ASSEMBLY, UPPER (V1)
L16B PAPER DELIVERY TRAY ASSEMBLY, UPPER (V2)
L17A PAPER DELIVERY TRAY ASSEMBLY, LOWER (V1)
L17B PAPER DELIVERY TRAY ASSEMBLY, LOWER (V2)
L18 HEIGHT TRAY ASSEMBLY
L19A HEIGHT PANEL ASSEMBLY (STAPLE FINISHER)
L19B HEIGHT PANEL ASSEMBLY (BOOKLET FINISHER)
L20A PROCESSING TRAY ASSEMBLY (V1)
L20B PROCESSING TRAY ASSEMBLY (V2)
L30 PAPER FEED DISPOSE ASS’Y
L31 SWING ASSEMBLY
L32 ENTRANCE GUIDE ASSEMBLY
L33 PAPER FEED GUIDE ASSEMBLY, LOWER
L34A FLAPPER GUIDE ASSEMBLY (V1)
L34B FLAPPER GUIDE ASSEMBLY (V2)
L35 PAPER FEED GUIDE ASSEMBLY, UPPER
L40 STAPLER MOUNT ASSEMBLY
L41 STAPLE UNIT
L42 STAPLE-FREE STAPLE ASSEMBLY
L43 STAPLE-FREE STAPLE ASSEMBLY
L50 SADDLE ASSEMBLY (BOOKLET FINISHER)
L51 SADDLE TRAY ASSEMBLY (BOOKLET FINISHER)
L52 THRUST ASSEMBLY (BOOKLET FINISHER)
L53 SADDLE GUIDE ASSEMBLY, UPPER (BOOKLET FINISHER)
L54 SADDLE STAPLE ASSEMBLY (BOOKLET FINISHER)
L55 SADDLE GUIDE ASSEMBLY (BOOKLET FIN)
L56 THRUST PLATE DRIVE ASSEMBLY (BOOKLET FINISHER)
L90A FINISHER CONTROLLER PCB ASS’Y (V1)
L90B FINISHER CONTROLLER PCB ASS’Y (V2)
L91A SADDLE CONTROLLER PCB ASSEMBLY (BOOKLET FINISHER-V1)
L91B SADDLE CONTROLLER PCB ASSEMBLY (BOOKLET FINISHER-V2)
ZZA MECHANICAL STANDARD PARTS (HOW TO USE)
ZZB MECHANICAL STANDARD PARTS (SCREWS)
ZZC MECHANICAL STANDARD PARTS (BOLTS)
ZZD MECHANICAL STANDARD PARTS (NUTS)
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS)

Canon Staple FinisherV1 V1 FinisherV2 V2