Mimaki JV5-160S Mimaki JV5-130S Service Manual and Parts List Manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts list manual Mimaki JV5-160S Mimaki JV5-130S Color Inkjet Printer contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

Outline of Maintenance
1-1. Precautions in Maintenance
1-1-1. Notes on repair
1-1-2. Preliminary checks
1-2. Tools required for maintenance work
1-2-1. Tools to be used at disassembly and reassembly
1-2-2. Adjustment tools
1-3. Specifications of the main unit

Operation Principle and Functions
2-1. Operation Principle
2-1-1. Sequence at Power-on
2-1-2. Origin Point Detection
2-1-3. Set Up
2-1-4. Media Detection
2-1-5. Sequence of Maintenance Function
2-1-6. Ink System
2-1-7. Nozzle Missing Detection (NCU) Function
2-2. Functions
2-2-1. ADJUST Function
2-2-2. TEST Function
2-2-3. Special Key Function
2-2-4. PARAMETER Function
2-3. Operation Flow
2-3-1. Outline
2-3-2. SETUP
2-3-3. MACHINE SET
2-3-4. NCU
2-3-5. ADJUST
2-3-6. TEST
2-3-7. PARAMETER

Overhaul / Adjustment
3-1. Outline
3-1-1. Precautions for disassembly and reassembly
3-1-2. Tools and jigs
3-1-3. Disassembly and Reassembly Procedure
3-2. Overhaul of Ink-related Parts
3-2-1. Head Unit
3-2-2. S Pump Assembly
3-2-3. Pump Motor Assembly
3-2-4. Cap Head assy
3-2-5. Cap Base 1H
3-2-6. Major Parts for Cartridge Assembly
3-2-7. Major Parts for Wash Cartridge Assembly
3-2-8. Damper Assembly
3-2-9. Sucker BOX
3-2-10. NCU
3-3. Overhaul of PCBs
3-3-1. Main PCB
3-3-2. HDC PCB
3-3-3. IO PCB
3-3-4. USB PCB
3-3-5. Head Relay PCB
3-3-6. Slider PCB
3-3-7. Power PCB
3-3-8. Heater PCB
3-3-9. BOX Relay PCB
3-3-10. Keyboard PCB
3-3-11. Dot Detection PCB
3-3-12. Ink Unit PCB
3-3-13. Side Relay PCB
3-3-14. ID Point of Contact PCB (Wash Cartridge)
3-3-15. LED PCB
3-3-16. Take-up PCB
3-3-17. Drying Fan Fork PCB
3-4. Overhaul of Sensors
3-4-1. Origin Sensor
3-4-2. Wiper Sensor
3-4-3. Clamp Sensor
3-4-4. Bottom Point Sensor
3-4-5. Cap Sensor
3-4-6. Paper Width Sensor
3-4-7. Jam Sensor
3-4-8. Paper Thickness Encoder
3-4-9. Y Encoder
3-4-10. Head Up/Down Encoder
3-4-11. Paper Sensor
3-4-12. Media Rotary Encoder Assembly
3-4-13. Front Cover Sensor L
3-4-14. Front Cover Sensor R
3-4-15. Maintenance Cover Sensor L
3-4-16. Maintenance Cover Sensor R
3-4-17. Ink Leakage Sensor
3-4-18. Waste Tank Sensor
3-5. Overhaul of Driving Parts
3-5-1. X-axis Motor Assembly
3-5-2. X Pulley, X Belt
3-5-3. Y-axis Motor Assembly
3-5-4. Y Drive Pulley Assembly, Y-Drive Transmission Belt
3-5-5. Y Drive Belt
3-5-6. Wiper Motor
3-5-7. Station Motor
3-5-8. Head UD Motor
3-5-9. M Motor
3-6. Overhaul of Other Parts
3-6-1. Cutter Unit Assy
3-6-2. A Heater Cover Assy
3-6-3. P Heater Cover Assy
3-6-4. R Heater Cover Assy
3-6-5. Wiper Wash Solenoid
3-6-6. SSR

Troubleshooting
4-1. Outline
4-1-1. Rough identification of the source of the trouble
4-1-2. Checking procedure
4-2. Troubles for which error messages are displayed
4-2-1. Error messages and corrective measures
4-2-2. Warning messages and corrective measures

Explanation of Electrical Parts
5-1. Outline
5-1-1. Operation Explanation
5-1-2. Power Supply
5-2. Circuit Board Specifications
5-2-1. Main PCB
5-2-2. USB Board
5-2-3. I/F Connection Board
5-2-4. HDC PCB
5-2-5. IO PCB
5-2-6. Ink Unit PCB
5-2-7. Slider PCB
5-2-8. Heater PCB
5-2-9. Keyboard PCB
5-2-10. Dot Detection PCB
5-2-11. Encoder PCB
5-2-12. Paper Width Sensor PCB
5-2-13. Take-up PCB
5-2-14. Box Relay PCB
5-2-15. Side relay PCB
5-2-16. Head relay PCB
5-2-17. Head memory PCB
5-2-18. LED PCB
5-2-19. Ink Leak Sensor PCB
5-2-20. Memory PCB
5-3. Electronic block diagram

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Content for Parts List Manual:
LEG ASSY
FRAME ASSY. -1/3
FRAME ASSY. -2/3
FRAME ASSY. -3/3
CLAMP ASSY. -1/2
CLAMP ASSY. -2/2
COVER ASSY. -1/4
COVER ASSY. -2/4
COVER ASSY. -3/4
COVER ASSY. -4/4
X DRIVE ASSY
Y DRIVE ASSY
BEAR ASSY
STATION ASSY
CAP BASE ASSY
WIPER ASSY
FLUSHING BASE ASSY. -1/2
FLUSHING BASE ASSY. -2/2
WASTE INK TANK ASSY
SLIDER ASSY
HEAD ASSY. -1/4
HEAD ASSY. -2/4
HEAD ASSY. -3/4
HEAD ASSY. -4/4
ELECTRICAL UNIT ASSY. -1/2
ELECTRICAL UNIT ASSY. -2/2
PLATEN ASSY. -1/3
PLATEN ASSY. -2/3
PLATEN ASSY. -3/3
CARTRIDGE BRACKET ASSY
CARTRIGE ASSY
TAKE-UP DEVICE ASSY. -1/2
TAKE-UP DEVICE ASSY. -2/2
ROLL ASSY
DRY FAN ASSY
FRONT EXHAUST DEVICE ASSY
CHANGE TRACKING

Mimaki JV5160S JV5130S JV5-160S JV5-130S