Mimaki SWJ-320 S2 Mimaki SWJ-320 S4 Service Manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual Mimaki SWJ-320 S2 Mimaki SWJ-320 S4 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

1. OPERATING PRINCIPLE
1.1 Basic Operation
1.2 Maintenance Function
1.3 InkSystem
1.3.1 Configuration

2. ELECTRICAL PARTS
2.1 Block Diagram
2.1.1 Connection Diagram
2.2 Operation Explanation
2.3 Circuit Board Specifications
2.3.1 DC Power Supply (DC37V)
2.3.2 Main PCB assy.
2.3.3 DC Power Supply (DC5V)
2.3.4 Central IO PCB assy.
2.3.5 HDC PCB assy.
2.3.6 Key Board PCB assy.
2.3.7 Optical conversion PCB assy.
2.3.8 FFC Changes PCB assy.
2.3.9 DDRII PRAM(1GB) PCB assy.
2.3.10 ID Contact PCB CN032 Simple assy.

3.WORKFLOW
3.1 Ink Related Parts
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the INK TANK
3.1.3 Replacement of the Ink Supply Pump
3.2 Driving Parts
3.2.1 Replacement of the X-axis Motor
3.2.2 Replacement of the Y-axis Motor
3.3 Electrical Parts
3.3.1 Replacement of the Main PCB assy.
3.3.2 Replacement of the Power Supply PBA600F-36-G
3.3.3 Replacement of the Power Supply PLA600F-36-R
3.3.4 DC Power Supply (DC5V)
3.3.5 Replacement of the Central-IO PCB assy.
3.3.6 Replacement of the 180 LPI Encoder Sensor

4. ADJUSTMENT
4.1 Operation Matrix
4.1.1 For Head adjustment jig
4.2 Adjustment Items
4.2.1 HEAD ADJUST
4.2.2 [HEAD ADJUST] Carriage base tilting
4.2.3 [HEAD ADJUST] Head tilting
4.2.4 [HEAD ADJUST] Stagger / Forward/backward
4.2.5 [HEAD ADJUST] SLANT ADJUST
4.2.6 [HEAD ADJUST] STAGGER ADJUST
4.2.7 [HEAD ADJUST] POSITION ADJUST
4.2.8 PRINT ADJUST
4.2.9 REPLACE COUNT
4.2.10 DEFAULT SET
4.2.11 CAPPING
4.2.12 ADJUST WIPER
4.2.13 HEAD WASH
4.2.14 INK PURGE
4.2.15 HEAD ID
4.2.16 Serial No.
4.2.17 DEALER No.
4.2.18 FEED COMP.2
4.2.19 LAN CONFIG
4.2.20 Time Set
4.2.21 Nozzle Recovery
4.2.22 CHARGE INK
4.2.23 Power voltage adjustment(DC37V)
4.2.24 Temperature control Upper limit value setting
4.3 Mechanical Adjustment
4.3.1 Cap height adjustment
4.3.2 Adjustment of the Wiper Height
4.3.3 X-drive belt tension adjustment
4.3.4 Y-drive belt tension adjustment
4.3.5 Y-drive belt (Long) tension adjustment
4.3.6 Positioning of the Encoder Sensor
4.3.7 Slack sensor Optical axis adjustment
4.3.8 Checking path length(for right and left) of feeding surface

5. TEST ITEMS
5.1 Test Function
5.1.1 CHECK PATTERN
5.1.2 SENSOR TEST
5.1.3 MEMORY CHECK
5.1.4 KEYBOARD TEST
5.1.5 LCD TEST
5.1.6 CHECK TEMP.
5.1.7 CHECK INK IC
5.1.8 AGING
5.1.9 CHECK ENCODER
5.1.10 LINEAR ENCODER
5.1.11 TEST HARDWARE
5.1.12 ACTION TEST
5.1.13 LED
5.1.14 SKEW CHECK
5.1.15 INK SUPPLY PUMP
5.1.16 VOLTAGE CHECK
5.2 Other Test

6. DISASSEMBLY AND REASSEMBLY
6.1 Covers
6.1.1 Cover Layout
6.2 Ink-related Parts
6.2.1 Ink-tank
6.2.2 Head Unit
6.2.3 Liquid supply pump
6.2.4 Suction pump
6.3 Drive System
6.3.1 X-axis Motor assy.
6.3.2 Y-axis Motor
6.3.3 Linear Encoder Scale
6.3.4 Cleaning of Linear Encoder Scale
6.4 Electrical Parts
6.4.1 Main PCB assy.
6.4.2 Power Supply PBA600F-36-G
6.4.3 Power Supply PLA600F-36-R
6.4.4 180LPI Encorder Sensor
6.4.5 DC power supply assy (5V)
6.4.6 Central-IO PCB assy.
6.4.7 HDC PCB assy.
6.4.8 DDR2PRAM(1GB) assy.
6.4.9 Optical conversion PCB assy.
6.4.10 FPC Changes PCB assy.
6.4.11 Key Board PCB assy.
6.4.12 ID Contact PCB CN032 Simple assy.
6.4.13 Suction FAN
6.4.14 Suction Fan Controller assy.
6.4.15 Suction Fan Relay
6.5 Sensors
6.5.1 Y-origin Sensor
6.6 Pressurizing relations
6.6.1 Air Tank Sensor assy.
6.6.2 Plural solenoid valve assy.
6.6.3 Pressure pump assy.
6.6.4 Pressure switch assy.
6.6.5 Lighting LED assy.
6.7 Repeated winding relations
6.7.1 Feeding Slack Sensor assy.
6.7.2 Take-up Slack Sensor assy.
6.7.3 Feeding Motor assy.
6.7.4 Take-up Motor assy.
6.7.5 Feeding Motor Relay
6.7.6 Take-up Motor Relay
6.8 Heater relations
6.8.1 Temperature controller
6.8.2 SSR
6.9 Drying unit relations
6.9.1 Warm Breeze Fan assy.
6.9.2 Drying Fan assy.

7. TROUBLESHOOTING
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.2 Detailed Methods of Coping with the Malfunctions
7.2.1 Sorting process sheet of ink supply system’s troubles
7.2.2 Checking of the cap leak

8. OPERATION FLOW
8.1 Basic Operation
8.1.1 Start Up
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 SETUP
8.2.3 MAINTENANCE
8.2.4 MEDIA SET~INFORMATION
8.3 Service Mode
8.3.1 #ADJUST
8.3.2 #TEST

Mimaki SWJ320 S2 SWJ320 S4 SWJ320S2 SWJ320S4 SWJ320 S2 SWJ320 S4