Roland VersaCAMM VS-640 VS-540 VS-420 VS-300 Service Manual and Parts Catalog


Ver. 10, October 2012.
Present service manual and parts catalog Roland VersaCAMM VS-640 VS-540 VS-420 VS-300 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Accurate and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
To see what contain, please read table of contents:

1) STRUCTURE & SPARE PARTS
1-1 COVERS (VS-640/540)
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below)
COVERS (VS-640/540)
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above)
COVERS (VS-420/300)
(S/N VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
COVERS (VS-420/300)
(S/N VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
1-2 FRAME
1-3 DRIVE UNIT (VS-640)
DRIVE UNIT (VS-540)
DRIVE UNIT (VS-420)
DRIVE UNIT (VS-300)
1-4 HEAD CARRIAGE
1-5 BASE FRAME(VS-640/540)
BASE FRAME(VS-420/300)
1-6 CHASSIS
1-7 PINCH ROLLER
1-8 STAND
1-9 TOOL CARRIAGE
1-10 WIPER and CAP SYSTEMs
1-11 INK SYSTEM
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
INK SYSTEM
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above)
INK TUBE WIRING (VS-640 S/N ZZ92065 and below) 1-34
INK TUBE WIRING (VS-640 S/N ZZ92066 and above,
VS-540/420/300)
1-12 ACCESSORY
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
ACCESSORY
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above)

2) EELECTRICAL SECTION
2-1 WIRING MAP
2-2 MAIN BOARD
2-3 SERVO BOARD
2-4 CARRAGE BOARD
2-5 SUB BOARD
2-6 MAINTENANCE PARTS LIST

3) REPLACEMENT OF MAIN PARTS
3-1 HEAD REPLACEMENT
3-2 DAMPER REPLACEMENT
3-3 WIPER REPLACEMENT
3-4 FELT WIPER REPLACEMENT
3-5 CAP TOP REPLACEMENT
3-6 TOOL CARRIAGE REPLACEMENT
3-7 CARRIAGE MOTOR REPLACEMENT
3-8 FEED MOTOR REPLACEMENT
3-9 PUMP REPLACEMENT
3-10 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY)
3-11 BATTERY REPLACEMENT
3-12 CARRIAGE BELT REPLACEMENT
3-13 ENCODER SCALE REPLACEMENT
3-14 GRIT ENCODER REPLACEMENT
3-15 PINCH ROLLER REPLACEMENT
3-16 CUTTER PROTECTION REPLACEMENT
3-17 CUT RIBBON CABLE REPLACEMENT
3-18 LINEAR ENCODER BOARD REPLACEMENT
3-19 HOW TO FOLD RIBBON CABLE TO THE HEAD
3-20 INK TUBE REPLACEMENT
3-21 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT

4) ADJUSTMENT
4-1 SERVICE MODE
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE
4-3 HEAD ALIGNMENT
4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE
4-5 LINEAR ENCODER SETUP
4-6 FLUSHING POSITION ADJUSTMENT
4-7 CROP MARK SENSOR ADJUSTMENT
4-8 CROP-CUT ADJUSTMENT
4-9 PRINT/CUT POSITION ADJUSTMENT
4-10 CALIBRATION(FEEDING DIRECTION)
4-11 TOOL HEIGHT ADJUSTMENT
4-12 TOOL PRESSURE ADJUSTMENT
4-13 BELT TENSION ADJUSTMENT
4-14 BELT POSITION ADJUSTMENT
4-15 TAKE-UP UNIT OPERATION CHECK

5) SUPPLEMENTAL INFORMATION
5-1 SPECIAL TOOLS
5-2 SENSOR MAP

6) TROUBLESHOOTING
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
6-2 POOR PRINTING QUALITY WHEN USING THE METALLIC SILVER INK
6-3 MIXED COLOR IS PRINTED AT THE METALLIC SILVER SPECIFIED AREA
6-4 PARTICULAR COLOR IS NOT PRINTED AT ALL
6-5 SHIFTING IN PRINTING/COLOR SHIFTING
6-6 INK DROPS ON THE MEDIA
6-7 VERTICAL BANDING
6-8 MISSING DOT OR DEFLECTED DOT APPEARS WHEN PRINTING AFTER A LONG
6-9 UNWANTED LINES ARE PRINTED
6-10 PRINT & CUT MISALIGNMENT
6-11 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
6-12 MEDIA SKEW
6-13 MOTOR ERROR
6-14 HEATER / DRYER TEMPERATURE DOES NOT RISE
6-15 THE TAKE-UP UNIT* DOES NOT OPERATE (*OPTION)
6-16 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
6-17 ERROR MESSAGE
6-18 SERVICE CALL

7) SERVICE ACTIVITIES
7-1 INSTALLATION CHECK LIST
7-2 MAINTENANCE CHECK LIST
7-3 SPECIFICATION

VS640 VS540 VS420 VS300