Roland VersaCAMM VS-640 VS-540 VS-420 VS-300 Service Manual and Parts List Manual


Ver. 10, October 2012.
Present service manual and parts list manual Roland VersaCAMM VS-640 VS-540 VS-420 VS-300 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
To see what contain, please read table of contents:

1) STRUCTURE & SPARE PARTS
1-1 COVERS (VS-640/540)
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below)
COVERS (VS-640/540)
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above)
COVERS (VS-420/300)
(S/N VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
COVERS (VS-420/300)
(S/N VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
1-2 FRAME
1-3 DRIVE UNIT (VS-640)
DRIVE UNIT (VS-540)
DRIVE UNIT (VS-420)
DRIVE UNIT (VS-300)
1-4 HEAD CARRIAGE
1-5 BASE FRAME(VS-640/540)
BASE FRAME(VS-420/300)
1-6 CHASSIS
1-7 PINCH ROLLER
1-8 STAND
1-9 TOOL CARRIAGE
1-10 WIPER and CAP SYSTEMs
1-11 INK SYSTEM
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
INK SYSTEM
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above)
INK TUBE WIRING (VS-640 S/N ZZ92065 and below) 1-34
INK TUBE WIRING (VS-640 S/N ZZ92066 and above,
VS-540/420/300)
1-12 ACCESSORY
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
ACCESSORY
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above)

2) EELECTRICAL SECTION
2-1 WIRING MAP
2-2 MAIN BOARD
2-3 SERVO BOARD
2-4 CARRAGE BOARD
2-5 SUB BOARD
2-6 MAINTENANCE PARTS LIST

3) REPLACEMENT OF MAIN PARTS
3-1 HEAD REPLACEMENT
3-2 DAMPER REPLACEMENT
3-3 WIPER REPLACEMENT
3-4 FELT WIPER REPLACEMENT
3-5 CAP TOP REPLACEMENT
3-6 TOOL CARRIAGE REPLACEMENT
3-7 CARRIAGE MOTOR REPLACEMENT
3-8 FEED MOTOR REPLACEMENT
3-9 PUMP REPLACEMENT
3-10 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY)
3-11 BATTERY REPLACEMENT
3-12 CARRIAGE BELT REPLACEMENT
3-13 ENCODER SCALE REPLACEMENT
3-14 GRIT ENCODER REPLACEMENT
3-15 PINCH ROLLER REPLACEMENT
3-16 CUTTER PROTECTION REPLACEMENT
3-17 CUT RIBBON CABLE REPLACEMENT
3-18 LINEAR ENCODER BOARD REPLACEMENT
3-19 HOW TO FOLD RIBBON CABLE TO THE HEAD
3-20 INK TUBE REPLACEMENT
3-21 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT

4) ADJUSTMENT
4-1 SERVICE MODE
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE
4-3 HEAD ALIGNMENT
4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE
4-5 LINEAR ENCODER SETUP
4-6 FLUSHING POSITION ADJUSTMENT
4-7 CROP MARK SENSOR ADJUSTMENT
4-8 CROP-CUT ADJUSTMENT
4-9 PRINT/CUT POSITION ADJUSTMENT
4-10 CALIBRATION(FEEDING DIRECTION)
4-11 TOOL HEIGHT ADJUSTMENT
4-12 TOOL PRESSURE ADJUSTMENT
4-13 BELT TENSION ADJUSTMENT
4-14 BELT POSITION ADJUSTMENT
4-15 TAKE-UP UNIT OPERATION CHECK

5) SUPPLEMENTAL INFORMATION
5-1 SPECIAL TOOLS
5-2 SENSOR MAP

6) TROUBLESHOOTING
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
6-2 POOR PRINTING QUALITY WHEN USING THE METALLIC SILVER INK
6-3 MIXED COLOR IS PRINTED AT THE METALLIC SILVER SPECIFIED AREA
6-4 PARTICULAR COLOR IS NOT PRINTED AT ALL
6-5 SHIFTING IN PRINTING/COLOR SHIFTING
6-6 INK DROPS ON THE MEDIA
6-7 VERTICAL BANDING
6-8 MISSING DOT OR DEFLECTED DOT APPEARS WHEN PRINTING AFTER A LONG
6-9 UNWANTED LINES ARE PRINTED
6-10 PRINT & CUT MISALIGNMENT
6-11 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
6-12 MEDIA SKEW
6-13 MOTOR ERROR
6-14 HEATER / DRYER TEMPERATURE DOES NOT RISE
6-15 THE TAKE-UP UNIT* DOES NOT OPERATE (*OPTION)
6-16 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
6-17 ERROR MESSAGE
6-18 SERVICE CALL

7) SERVICE ACTIVITIES
7-1 INSTALLATION CHECK LIST
7-2 MAINTENANCE CHECK LIST
7-3 SPECIFICATION

VS640 VS540 VS420 VS300