Xerox VersaLink B400 VersaLink B405 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Xerox VersaLink B400 VersaLink B405 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Mod/Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. Service Call Procedures
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions
SCP 6 Machine Features

2. Status Indicator RAPs

3. Image Quality
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 Light or Undertoned Print RAP
IQ3 Unfused Image RAP
IQ4 Random Spots RAP
IQ5 Blank Print RAP
IQ6 In Process Direction Streaks RAP
IQ7 Black Prints RAP
IQ8 Pitched Black Dots RAP
IQ9 In Process Deletions RAP
IQ10 Ghosting RAP
IQ11 Light Induced Fatigue RAP
IQ12 Fog, Background Contamination RAP
IQ13 Bead Carry-Out RAP
IQ14 Jagged Characters RAP
IQ15 Cross Process Bands RAP
IQ16 Auger Marks RAP
IQ17 Wrinkled or Stained Paper RAP
IQ18 Lead Edge Damage RAP
IQ19 Incorrect Top and Side Margins RAP
IQ20 Skewed Images RAP
IQ21 Repeating Defects Procedure

4. Repairs and Adjustments
REPs 1 – UI
REP 1.1 UI Access Door, UI Console Assembly, ICCR Cover, UI Top Cover,
IIT Front Top Cover, IIT Left Cover B405
REP 1.2 UI Harness Assembly, UI Speaker, UI Bottom Frame B405
REP 1.3 UI Console Assembly B400
REP 1.4 UI Front Cover, UI Left Cover B400
REP 1.5 UI Speaker B400
REP 1.6 UI Harness Assembly B400
REPs 2 – ROS
REP 2.1 ROS Assembly B405
REP 2.2 ROS Assembly B400
REPs 3 – Drive
REP 3.1 Main Drive Assembly B405
REP 3.2 Main Drive Assembly B400
REP 3.3 T24 Inverter Clutch Assembly, Exit Out Drive Holder Assembly B405
REP 3.4 T24 Inverter Clutch Assembly, Exit Out Drive Holder Assembly B400
REP 3.5 T21 Exit Clutch Assembly, Exit In Drive Holder Assembly B405
REP 3.6 T21 Exit Clutch Assembly, Exit In Drive Holder Assembly B400
REP 3.7 Duplex in Gear B405
REP 3.8 Duplex in Gear B400
REPs 4 – NOHAD
REP 4.1 Front Right Link, Right Link Shaft, Connector Link B405
REP 4.2 Front Right Link, Right Link Shaft, Link Connector B400
REP 4.3 Front Left Link, Left Link Shaft, Connector Link B405
REP 4.4 Front Left Link, Left Link Shaft, Connector Link B400
REPs 5 – Dispenser
REP 5.1 CRUM Housing Assembly B405
REP 5.2 CRUM Housing Assembly B400
REP 5.3 Dispenser Drive Assembly B405
REP 5.4 Dispenser Drive Assembly B400
REP 5.5 Dispenser Motor B405
REP 5.6 Dispenser Motor B400
REP 5.7 Xerographic Connector Assembly B405
REP 5.8 Xerographic Connector Assembly B400
REPs 6 – Transfer
REP 6.1 CRU Transfer Roller Assembly B405
REP 6.2 CRU Transfer Roller Assembly B400
REPs 7 – Fusing
REP 7.1 Fuser B405
REP 7.2 Fuser B400
REPs 8 – Xerographics
REP 8.1 Drum Cartridge B405
REP 8.2 Drum Cartridge B400
REPs 9 – Tray 1
REP 9.1 Retard Holder Assembly B405
REP 9.2 Retard Holder Assembly B400
REP 9.3 Feed Roll Assembly B405
REP 9.4 Feed Roll Assembly B400
REPs 11 – Option Feeder
REP 11.1 Option Feeder Assembly B405
REP 11.2 Option Feeder Assembly B400
REP 11.3 Option Feeder Left Cover B405
REP 11.4 Option Feeder Left Cover B400
REP 11.5 Option Feeder PWB Assembly B405
REP 11.6 Option Feeder PWB Assembly B400
REP 11.7 Option Feeder Right Cover B405
REP 11.8 Option Feeder Right Cover B400
REP 11.9 Option Feeder Rear Cover B405
REP 11.10 Option Feeder Rear Cover B400
REP 11.11 Option Feeder Motor Assembly B405
REP 11.12 Option Feeder Motor Assembly B400
REP 11.13 Option Feeder B405
REP 11.14 Option Feeder B400
REP 11.15 Option Feeder Clutch Assembly B405
REP 11.16 Option Feeder Clutch Assembly B400
REP 11.17 Option Feeder Feed Roll Assembly B405
REP 11.18 Option Feeder Feed Roll Assembly B400
REP 11.19 Option Feeder Takeaway Clutch Assembly B405
REP 11.20 Option Feeder Takeaway Clutch Assembly B400
REP 11.21 Option Feeder No Paper Sensor B405
REP 11.22 Option Feeder No Paper Sensor B400
REP 11.23 Option Feeder Path Sensor B405
REP 11.24 Option Feeder Path Sensor B400
REP 11.25 Option Feeder No Paper Actuator B405
REP 11.26 Option Feeder No Paper Actuator B400
REP 11.27 Option Feeder Take Away Roll Assembly B405
REP 11.28 Option Feeder Takeaway Roll Assembly B400
REPs 13 – MSI
REP 13.1 MSI Retard Roll Assembly, MSI Cover B405
REP 13.2 MSI Retard Roll Assembly, MSI Cover B400
REP 13.3 MSI Feed Solenoid B405
REP 13.4 MSI Feed Solenoid B400
REP 13.5 Pick Up Holder Assembly B405
REP 13.6 Pick Up Holder Assembly B400
REPs 14 – Duplex
REP 14.1 Duplex Chute Assembly B405
REP 14.2 Duplex Chute Assembly B400
REPs 15 – Registration
REP 15.1 Registration Transport Assembly B405
REP 15.2 Registration Transport Assembly B400
REP 15.3 Rear Interlock Switch Assembly B405
REP 15.4 Rear Interlock Switch Assembly B400
REP 15.5 Feed Roll Assembly B405
REP 15.6 Feed Roll Assembly B400
REP 15.7 Feeder Assembly B405
REP 15.8 Feeder Assembly B400
REP 15.9 Rubber Roll Assembly, Registration Clutch B405
REP 15.10 Rubber Roll Assembly, Registration Clutch B400
REPs 17 – Exit
REP 17.1 Exit Roll Assembly B405
REP 17.2 Exit Roll Assembly, Exit Chute Assembly B400
REP 17.3 Left and Right Pinch Assembly B405
REP 17.4 Left and Right Pinch Assembly B400
REP 17.5 Exit Chute Assembly B405
REPs 18 – Electrical
REP 18.1 ESS PWB Assembly B405
REP 18.2 ESS PWB Assembly B400
REP 18.3 MCU PWB Assembly B405
REP 18.4 MCU PWB Assembly B400
REP 18.5 HVPS B405
REP 18.6 HVPS B400
REP 18.7 LVPS PWB B405
REP 18.8 LVPS PWB B400
REP 18.9 Front USB Harness B405
REP 18.10 Front USB Harness B400
REP 18.11 Inlet Harness Assembly B405
REP 18.12 Inlet Harness Assembly B400
REP 18.13 Front Interlock Switch Assembly B405
REP 18.14 Front Interlock Switch Assembly B400
REP 18.15 Hard Disk Drive (HDD)
REPs 19 – Covers
REP 19.1 Front Cover Assembly B405
REP 19.2 Front Cover Assembly B400
REP 19.3 ESS Window Cover Assembly B405
REP 19.4 ESS Window Cover Assembly B400
REP 19.5 Cover Extension B405
REP 19.6 Cover Extension B400
REP 19.7 Right Cover B405
REP 19.8 Right Cover B400
REP 19.9 Exit Top Cover Assembly B405
REP 19.10 Exit Top Cover Assembly B400
REP 19.11 Left Cover B405
REP 19.12 Left Cover B400
REP 19.13 Rear Cover Assembly B405
REP 19.14 Rear Cover Assembly B400
REP 19.15 Rear Fan B405
REP 19.16 Rear Fan B400
REP 19.17 Rear Under Cover B405
REP 19.18 Rear Under Cover B400
REP 19.19 WiFi Cap Cover B405
REP 19.20 WiFi Cap Cover B400
REPs 21 – Scanner
REP 21.1 Scanner Assembly B405
REP 21.2 Left/Right Hinge Assembly B405
REP 21.3 Separation Pad B405
REP 21.4 DADF Roller Assembly B405
REP 21.5 DADF Top Cover B405
REP 21.6 DADF Tray Assembly B405
REP 21.7 Scanner Front Bottom Cover B405
ADJs 1 – Adjustments
ADJ 1.1 Transfer Adjustment
ADJ 1.2 Fuser Adjustment
ADJ 1.3 Altitude Adjustment

5. Parts Lists
PL 1 – User Interface
PL 1.1A UI (1 of 2) – B400
PL 1.1B UI (1 of 2) – B405
PL 1.2A UI (2 of 2) – B400
PL 1.2B UI (2 of 2) – B405
PL 2 – Raster Output Scanner (ROS)
PL 2.1 ROS
PL 3 – Drive
PL 3.1 Drive
PL 4 – Noise, Ozone, Heat and Dust (NOHAD)
PL 4.1A NOHAD – B400
PL 4.1B NOHAD – B405
PL 5 – Dispenser
PL 5.1 Dispenser
PL 6 – Transfer
PL 6.1 Transfer
PL 7 – Fusing
PL 7.1 Fuser
PL 8 – Xerographics
PL 8.1 Xerographics
PL 9 – Tray 1
PL 9.2 Tray 1
PL 11 – Option Feeder
PL 11.1A Option Feeder (1 of 4) – B400
PL 11.1B Option Feeder (1 of 4) – B405
PL 11.2 Option Feeder (2 of 4)
PL 11.3 Option Feeder (3 of 4)
PL 11.4 Option Feeder (4 of 4)
PL 13 – MSI
PL 13.1 MSI (1 of 2)
PL 13.2 MSI (2 of 2)
PL 14 – Duplex
PL 14.1 Duplex
PL 15 – Registration
PL 15.1A Registration (1 of 3) – B400
PL 15.1B Registration (1 of 3) – B405
PL 15.2 Registration (2 of 3)
PL 15.3 Registration (3 of 3)
PL 17 – Exit
PL 17.1 Exit
PL 18 – Electrical
PL 18.1A Electrical (1 of 3) – B400
PL 18.1B Electrical (1 of 3) – B405
PL 18.2 Electrical (2 of 3)
PL 18.3A Electrical (3 of 3) – B400
PL 18.3B Electrical (3 of 3) – B405
PL 19 – Cover
PL 19.1A Cover (1 of 3) – B400
PL 19.1B Cover (1 of 3) – B405
PL 19.2A Cover (2 of 3) – B400
PL 19.2B Cover (2 of 3) – B405
PL 19.3A Cover (3 of 3) – B400
PL 19.3B Cover (3 of 3) – B405
PL 21 – Scanner
PL 21.1 Scanner

6. General Procedures/Information
GP 1 to GP 9
GP 1 Service Diagnostics Entry and Exit
GP 2 Fault Codes and History Logs
GP 3 Device Information
GP 4 Machine Software
GP 5 Miscellaneous Checks
GP 6 How to Check a Motor
GP 7 How to Check a Sensor
GP 8 How to Check a Solenoid or Clutch
GP 9 How to Check a Switch
GP 10 to GP 19
GP 10 How to Switch the Machine On or Off
GP 11 How to Safely Lift or Move Heavy Modules
GP 12 Machine Lubrication
GP 13 Cloning Network Configurations
GP 14 How to Set the Date and Time
GP 15 Paper and Media Size Specifications
GP 16 Installation Space Requirements
GP 17 Electrical Power Requirements
GP 18 Environmental Data
GP 19 Administrator Log In
GP 20 to GP 26
GP 20 First Print Out/Copy Time and Startup Time
GP 21 Restriction of Hazardous Substances (RoHS)
GP 22 Printing Reports
GP 23 Obtaining Audit and Device Logs
GP 24 Cleaning the Document Glass and White Strip
GP 25 Special Boot Modes
GP 26 Ethernet Crossover Cable Setup
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations
dC118 to dC131
dC118 Jam Counter
dC120 Failure Counter
dC122 Shutdown History
dC125 Faults
dC131 NVM Read/Write
dC132 to dC1011
dC132 Machine ID and Billing Data
dC135 HFSI Counter
dC140 Analog Component Monitoring
dC301 NVM Initialization
dC305 UI Panel Diagnostics
dC330 Component Control
dC355 Hard Disk Diagnostics
dC500 Blank Page Threshold Value
dC612 Print Test Pattern
dC945 IIT Calibration
dC1010 Signals Sending Test
dC1011 Relay On/Off Test

7. Wiring Data
Plug/Jack Location List
PJ Locations
Wiring Diagrams
Wiring Diagrams

8. Principles of Operation
Printing Process
Functions of Scanner Assembly
Paper Path
Functions of Major Functional Components
Data Flow
Operation Modes
Control
Drive Transmission Route
Telephone System
Telephone Call Connection Mechanism
Fax System (Overview)
Fax Unit Mechanisms
Fax Standards (ITU-T Recommendations)
Near Field Communication (NFC)