Xerox WorkCentre 3025BI/NI Service Manual and Parts List Manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts list manual Xerox WorkCentre 3025BI/NI contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How to Use this Manual
Service Safety Summary
Reference Symbology
Voltage Specifications
Health and Safety Incident Reporting
Regulatory Specifications
Translation of Warnings
Tag Usage
WorkCentre 3025 Overview

1. SERVICE CALL PROCEDURES
Call Flow
Service Call Overview
Safety Precautions
SCP 01 Introduction to Service Call Procedures
SCP 02 Initial Actions
SCP 03 Corrective Actions
SCP 04 Final Actions
System/Subsystem Maintenance
HFSI’s

2. STATUS INDICATOR RAPs
01-100 Top Cover Open Fault
03-410 Paper Mismatch at Tray 1
05-100 / 900 Paper Jam in Automatic Document Feeder (ADF) Fault
05-500 Document Feeder Cover Open Fault
06-100 / 200 LSU Motor Fault
07-110 Paper Jam or Tray Empty Fault
08-100 Paper Feed Fault – Tray 1
08-500 Paper Jam in Fuser Area Fault
09-100 Print Cartridge Near End of Life Fault
09-350 Print Cartridge End of Life Fault
09-450 Print Cartridge At End of Life Fault
09-550 Print Cartridge Undetected Fault
09-800 Incompatible Print Cartridge Fault
10-100 Fuser Temperature (Open) Fault
10-200/ 300 Fuser Under/ Over Temperature Fault
14-100 Document Scanner Assembly Locked Fault
17-100 IP Conflict Error Fault
17-310 Communication Error (Main PWB to Wireless PWB) Fault
20-100 Fax Communication Error Fault
20-120 Scanning Error Fault
20-200 Group Not Available Fault
20-400 / 410 Line Fault
20-500 Memory Full Fault
20-600 No Answer Fault
20-700 Number Not Assigned Fault
20-900 Retry Redial Fault

3. IMAGE QUALITY
Image Quality Overview
IQ1 Vertical Black Line and Band RAP
IQ2 Vertical White Line and Band RAP
IQ3 Horizontal Black Bands RAP
IQ4 Spots RAP
IQ5 Low Image Density RAP
IQ6 Black or Dark Image RAP
IQ7 Uneven Density RAP
IQ8 Background RAP
IQ9 Residual Image (Ghosting) RAP
IQ10 Side 2 Staining
IQ11 Blank Page RAP
IQ12 Partial Image Deletions RAP

4. REPAIRS
REP 1.1 Left and Right Side Covers
REP 1.2 Front Cover
REP 1.3 Rear Cover
REP 1.4 Middle Cover
REP 1.5 Control Panel PWB
REP 1.6 LVPS / HVPS
REP 1.7 Main PWB
REP 1.8 Left Frame and Drive Motor
REP 1.9 FAX PWB
REP 1.10 Scanner Module and Support Hinge
REP 1.11 Scanner Drive Motor
REP 1.12 LSU
REP 1.13 Feed Rolls and Retard Pad
REP 1.14 Paper Drive Roll and Drive Gear
REP 1.15 Paper Feed Sensors PWB and Actuators
REP 1.16 Paper Tray
REP 1.17 Transfer Roll
REP 1.18 Feed Clutch
REP 1.19 Fuser Module
REP 1.20 WNPC (WiFi) PWB
REP 1.21 LSU Cable
REP 1.22 Automatic Document Feeder (ADF)
REP 1.23 Platen Cover
REP 1.24 ADF Feed Separation Pad
REP 1.25 ADF Feed Rolls Assembly

5. PARTS LIST
Main
PL 1.1 Main
PL 1.2 Main
ADF
PL 1.3 ADF (Automatic Document Feeder)
Middle Cover
PL 2.1 Middle Cover
Control Panel Assembly
PL 3.1 Control Panel Assembly
PL 3.2 Control Panel Assembly
Scanner
PL 4.1 Scanner
PL 4.2 Scanner
Frame
PL 5.1 Frame
Fuser
PL 5.2 Fuser
Frame Path
PL 5.3 Frame Path
Left Main Frame
PL 5.4 Left Main Frame
Right Main Frame
PL 5.5 Right Main Frame
Middle And Bottom Frame
PL 5.6 Paper Tray and LSU Frame
Idle Feed
PL 5.7 Paper Feed Assembly
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION
General Procedures and Information
General Information
System Overview
Product Specifications
Product Overview
Product Specifications
General Procedures
GP 1 Diagnostics Entry and Exit
GP 2 Machine Reports
GP 3 Machine Counters
GP 4 Machine Firmware Version
GP 5 Altitude Adjustment
GP 6 Machine Settings
GP 7 Firmware Upgrade
GP 8 Usage of the Electrostatic Discharge (ESD) Field Service Kit
GP 9 DC 305 UI Button Test Sequence (3025NI)
GP 10 Software ServiceTools
6c Diagnostics
Diagnostic Information
Entering Diagnostic Mode (Tech Mode)
Data Setup
Machine Test
Report
EDC (Diagnostic) Mode
6d Glossary
Glossary of Terms

7. WIRING DATA